CONFLUENCE Design|Fabrication

Plywood Opportunities

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Plywood is a manufactured sheet good consisting of wood plies laminated together.  Each ply is a thin layer of wood cut by rotating the tree round about its center.  It is a versatile wood product because of its strength, durability, affordability, dimensional stability, and resistance to bending and cracking.

These qualities come from plywood’s laminated construction and the alternating grain direction of each ply.  The nature of the composition, though, brings with it an aesthetic concern in that the grains and plies can create a conflicting, disjointed presentation if they are not handled sensitively.  Typically, this edge condition is hidden.  On the other hand, this characteristic can be a distinctive opportunity to integrate the grain and ply into the design for a cohesive and consistent project.  For example, consistent vertical grains, like the birch plywood used in the Meyr apartment paneling serve to elongate the space, making the ceiling feel taller than it is.  This illustrates the effectiveness of unified wood grain across an apartment.  What is interesting with plywood, though, is that it can maintain its effectiveness as a material even when qualitative differences become desired across a project.  Essentially, one material of the same piece of plywood can be thought of to have up to four face appearances, making it a much more dynamic design medium than traditional lumber products.

 

With this in mind, examining a product such as the chess board becomes an interesting activity.  Traditionally, chess sets are composed of white and black tiles with matching pieces.  Obviously, this practice has countless exceptions, but fundamentally, the distinction between one set of pieces and the other set demands either a change in material or an additive finish or paint.  This is where the characteristics of plywood become advantageous.  By utilizing the composition of plywood, an entire chess set can be made from a single material by exploiting the contrast within the material.  The tiles and pieces have qualitative differences in that the grain pieces and ply pieces remain visually distinct, but are fundamentally the exact same material.

 

Check out a video of the Baltic Birch Chess Set and its sliding compartments.

 

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Griffin Memorial Sculpture Featured on New City Arts Blog

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Check out Shannah’s post on the Gary Griffin Memorial.  Shannah teaches K-6 art at New City School and contributed the sculpture’s design.  There are some great photo’s of the Mosaic Tiles being installed as well as finished photos.

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New Concrete Planters on Vandeventer

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Confluence installed eight new precast concrete planters this week along Vandeventer Avenue in the Forest Park Southeast neighborhood.  This is the latest project by Washington University Medical Center Redevelopment Corporation to beautify and enhance our neighborhood.  WUMRC contracted to Confluence to design and fabricate these planters.  The truncated, conical form  with a simple relief band is reminiscent of a typical, terra cotta planter, but is scaled to an urban street scape and cast in concrete for durability.  You can view photos on WUMRC’s blogPlanter Design DrawingPlanter Elevation

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Griffin Memorial Sculpture Installation

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Last weekend I was working with other volunteers to install eleven concrete modules on the grounds of the New City School.  Jeff Ryan, AIA a New City School parent designed the sculptural Gary Griffin Memorial Sculpture.  Tim Trotter of Troco and Glen Steiner were also in attendance.

Having completed the foundation work last fall, we began to install the modules.  A steel rod was cast into the foundation to dowel into the lowest of module of each of the three towers.  We fastened an eyelet to the end of the steel rod to anchor one end of our internal tensioning cable.  Using a material lift we were able to lift and position each module.  A segmented steel sleeve joins each pre-cast module through it’s central chase.  The steel cable is threaded through this chase. Once the final module is placed the the chase is grouted solid and finally the cable is tensioned.

The memorial is almost complete.  The final step is the installation of the mosaic tiles by school parents. You can view additional photos on flickr.

FoundationJoint DetailMaterial LiftTensioning the cablePlacing the final unitGary Griffin Memorial

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Gimme Shelter Dog House

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FrameTwisted RoofSkin DetailHere are some photos of the dog house that Confluence designed and constructed for the Gimme Shelter event benefiting St. Louis’s Animal House.

The dog house was almost completely constructed of salvaged materials.  The wooden frame was made from pallets that were disassembled and milled to a consistent width.  The structure was then wrapped in 6 mil plastic and clad with an HDPE rain screen made of reclaimed plastic milk bottles.  Some lucky pooch now has a sweet modern domicile.

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Dinner Table

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Milled components of the walnut frame before assembly joint where leg and apron connect

These are some progress photos of a dinner table we are working on for a dear friend and client.  The table frame is constructed of solid walnut.  The table top comes next.Assembled Table Frameaaron trimming the leg flush with hand saw

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McAnally Casework

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Concept SketchBoxy Design SketchRibbon Concept SketchOrthagonal Concept SketchCurved ConceptCurved Concept View From StairsBlocks of Light Sketch

Brea McAnally, a dear friend of Confluence has asked us to design some custom casework for her and her husband James.  In many ways this project is representative of the early stages of our design process for a custom design project.

Aaron and I visited the McAnally home a few weeks ago in south city where we measured the space and Brea showed us some of their other furniture to help us understand their style.  We also discussed how the piece was to function, how do they use the room, what types of objects do they want to store, etc.  From there, we took our measurements, notes, and photos and returned to our studio where we let this information percolate for a few days while we worked on other projects.

Then, while taking a break from fabricating another project Aaron and I began wrapping about ideas, materials and the form of the piece.  We started sketching on the unpainted drywall in our shop.  Over the next couple of days we developed a variety of options ranging in size, material and complexity represented through a series of sketches I have included in the post.

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U-City Sunshade

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After exploring multiple designs and several months of development Confluence has completed a sunshade and several other patio improvements.  The pergola was originally conceived as a shading device for the Sewing Room’s picture window, but grew into an outdoor living room on an expanded concrete patio with new planter boxes and outdoor furniture.

Concept Rendering view 1

Concept Rendering view 2

Concept Rendering View 3

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